Material balance in steam boiler
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Material balance in steam boiler

A simplified flow sheet of water in boiler circuit is presented at the above sketch.

The boiler is producing steam (S) which is driven to the consumption. There its heat is recovered, and the steam is condensed. During this process a part of water is lost as losses (L) and the remaining returns to the condensate collection tank as condensate (C). From the condensate collection tank is driven to the feed water tank (hotwell), maybe through deaerator.

At the hotwell is added also fresh water (Make-up, MU) as to cover the losses, and the mixture is fed to the boiler as feed water (FW).

Feed water contains dissolved solids from make-up. As the produced steam is pure distilled water, these dissolved solids are left behind and its concentration into the boiler is increased.

As to avoid the overconcentration we deconcentrate the boiler by removing a quantity of concentrated boiler water, replacing by fresh water. This is called blow down (BD).

From the drawing we can obtain the relationships:

                                 a.            FW =  MU + C           

                                  b.           FW =  S  + BD           

                                  c.           MU =  L  + BD

Material balance in steam boiler

 

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